Turbodisc Rotating Nozzles
Plain bearing nozzle with fast rotation
and particularly resistant
- no ball bearings
- fast rotation and small amounts of liquid
- FDA compliant & EX certified
- very temperature resistant
- only a few individual components
- also available in plastic
- high operational safety, absolutely hygienic
Technical Data | Value |
---|---|
Max. cleaning diameter: | TD25/75/100/150, 1,5/2,4/4,5/5 Meter |
Spray pattern: | 360° and 180° up-, downwards |
Pressure range: | 2 – 4 bar |
Flow rate: | TD25 40 – 60 LPM, TD75 75 – 105 LPM, TD100 120 – 158 LPM, TD150 180 – 245 LPM (2,4 – 14,7 m³/h) |
Insertion opening: | TD25/75/100/150, min. Ø 31/41/55/75 mm |
Mounting position: | arbitrary |
Weight: | TD25/75/100/150 ca. 0,05/0,19/0,44/0,95 KG |
Materials: | Stainless Steel 316L (1.4404), C.PTFE, PTFE, C.PEEK, PEEK, Hastelloy |
Pipe connection: | BSP/NPT IG (TD25 BSP/NPT AG), DN/ZOLL Splint |
Nozzle characteristics: | Rotating Rotordisc |
Certificates: | 3.1, 2.2, ATEX, FDA, FDA Regulation (EC) No 1935/2004 |
Max. operating temperature: | 95°C (203°F) |
Max. ambient temperature: | 140°C (284°F), 30 Min. |
Operating recommendation: | It is recommended to install a filter/strainer (500 μm) in the CIP supply line to the tank cleaner to protect it from particle clogging or damage. |
Fast-rotating Turbodiscs create a permanently even, drop-shaped liquid distribution. Thanks to the intelligent liquid storage, these rotating nozzles are extremely durable compared to their ball-bearing counterparts. Turbodisc have already achieved operating times of over 25 years. Some of these products are highly resistant to high temperatures or service with steam or compressed air. An extensive range of 180° spray patterns is available with many connection options and materials. Turbodisc are ideal for installation in conveyor and filling systems as well as for cleaning sterile tanks.
The TURBODISC is a fast rotating tank (canister) cleaner that is perfect for replacing static spray balls. In this way, the consumption of liquid or the time required for cleaning can often be significantly reduced. During operation, the cleaning medium drives the rotor, which rotates friction-free and at high speed on a bearing made of cleaning fluid. This turns into many high-energy drops, which are thrown against all areas around the cleaning nozzle at the same time and at high speed. A spherical spray pattern is created around the nozzle.
TURBODISC tank cleaners are ideal for impact flushing and can be operated at any angle. Thanks to the plain bearing system of the TURBODISC, these nozzles can often be used for years with almost no wear. The TURBODISC promises an exceptional service life even when used with compressed air or superheated steam sterilization and high temperatures.
The TURBODISC is also available in plastic as CHEMIDISC and in a conical funnel as TURBOCW25/75 for cleaning targeted areas. There is a large selection of types available in different sizes and designs. Areas of application: Brewery, beverage, milk processing, food, pharmaceutical, chemical and transport industries. Flushing and cleaning of containers, tanks or plant components of various dimensions, process containers, reactors, dryers, granulators, storage tanks, coating machines and tank containers.
Turbodisc Variants
TD75/100/150 Dimensions and Connection Types
Variante | A | B* | C | D | E | F | G |
---|---|---|---|---|---|---|---|
Dimensions in mm. B* (Split pin version) Corresponds to the inner diameter of the Turbodisc for mounting on a pipe whose max. outer diameter must be taken into account. Further special adaptations possible. When purchasing a split pin version, the exact outside diameter of the existing pipe must be known. A suitable split pin is supplied. BSP thread types are also available as NPT thread version. Split pin mounting up to 15% higher flow. | |||||||
TD75 3/4″ IG-BSP | 33,00 | 3/4″ IG-BSP | 40,00 | 55,00 | 9,00 | – | – |
TD75 1″ Split pin | 33,00 | 25,45 – 25,50 | 40,00 | 55,00 | 9,00 | 2,50 | 20,00 |
TD75 DN25 Split pin | 33,00 | 29,17 – 29,22 | 40,00 | 55,00 | 9,00 | 2,50 | 20,00 |
TD100 1″ IG-BSP | 35,00 | 1″ IG-BSP | 50,00 | 75,00 | 11,00 | – | – |
TD100 1″ Split pin | 35,00 | 25,45 – 25,50 | 50,00 | 75,00 | 11,00 | 2,50 | 25,00 |
TD100 DN25 Splint | 35,00 | 25,45 – 25,50 | 50,00 | 75,00 | 11,00 | 2,50 | 25,00 |
TD150 1,5″ IG-BSP | 44,00 | 1,5″ IG-BSP | 70,00 | 98,00 | 8,00 | – | – |
TD150 1,5″ Splint | 44,00 | 38,15 – 38,20 | 70,00 | 98,00 | 8,00 | 3,50 | 29,00 |
TD150 DN40 Splint | 44,00 | 41,20 – 41,25 | 70,00 | 98,00 | 8,00 | 3,50 | 29,00 |
Turbodisc 75 Thread- and Split pin connection
Connection | Spraypattern | Pipe* | Product code | Materials | Certificate | Article Number |
---|---|---|---|---|---|---|
*corresponds to the max. pipe outer diameter of the pipe on which the nozzle is to be installed (inch or mm). Recommended standard units with high stock probability are shown in blue. All Turbodiscs are available with electric and hand polishing. Code example: TD75AFP-360-BSP – polish < RA 0.8. Turbodisc are available with PEEK bearing (FDA only, no ATEX). Code example: TD75F-PEEK-360-BSP. Turbodisc are available with C.PEEK bearing (ATEX + FDA). Code example: TD75AF-CPEEK-360-BSP. Further adaptations of the connection dimensions are possible. 180T=towards/upwards, 180A=away/downwards. Turbodisc rotary nozzles can be made of Hastelloy C22. Turbodisc 75 are not available with spray pattern up. | ||||||
3/4″ IG-BSP | 360° | 3/4″ | TD75AF-360-BSP | 316L/C.PTFE | ATEX+FDA, 3.1 | 4660-1615-003 |
3/4″ IG-BSP | 360° | 3/4″ | TD75F-360-BSP | 316L/PTFE | FDA, 3.1 | 4660-1624-002 |
3/4″ IG-BSP | 180° downwards | 3/4″ | TD75AF-180A-BSP | 316L/C.PTFE | ATEX+FDA, 3.1 | – |
3/4″ IG-BSP | 180° downwards | 3/4″ | TD75F-180A-BSP | 316L/PTFE | FDA, 3.1 | – |
3/4″ IG-NPT | 360° | 3/4″ | TD75AF-360-NPT | 316L/C.PTFE | ATEX+FDA, 3.1 | 4660-1677-210 |
3/4″ IG-NPT | 360° | 3/4″ | TD75F-360-NPT | 316L/PTFE | FDA, 3.1 | 4660-1677-211 |
3/4″ IG-NPT | 180° downwards | 3/4″ | TD75F-180A-NPT | 316L/PTFE | FDA, 3.1 | – |
1″ Split pin | 360° | 25,40 | TD75AF-360-PF | 316L/C.PTFE | ATEX+FDA, 3.1 | 4660-1616-403 |
1″ Split pin | 360° | 25,40 | TD75F-360-PF | 316L/PTFE | FDA, 3.1 | 4660-1625-402 |
1″ Split pin | 180° downwards | 25,40 | TD75AF-180A-PF | 316L/C.PTFE | ATEX+FDA, 3.1 | – |
1″ Split pin | 180° downwards | 25,40 | TD75F-180A-PF | 316L/PTFE | FDA, 3.1 | – |
DN25 Split pin | 360° | 29,12 | TD75AF-360-DN25 | 316L/C.PTFE | ATEX+FDA, 3.1 | – |
DN25 Split pin | 360° | 29,12 | TD75F-360-DN25 | 316L/PTFE | FDA, 3.1 | – |
DN25 Split pin | 180° downwards | 29,12 | TD75AF-180A-DN25 | 316L/C.PTFE | ATEX+FDA, 3.1 | – |
DN25 Split pin | 180° downwards | 29,12 | TD75F-180A-DN25 | 316L/PTFE | FDA, 3.1 | – |
Turbodisc 100 Thread- and Split pin connection
Connection | Spraypattern | Pipe* | Product code | Materials | Certificates | Article number |
---|---|---|---|---|---|---|
*corresponds to the max. pipe outer diameter of the pipe on which the nozzle is to be installed (inch or mm). Recommended standard units with high stock probability are shown in bold. All Turbodiscs are available with electric and hand polishing. Code example: TD100AFP-360-BSP – polish < RA 0.8. Turbodisc are available with PEEK bearings (FDA only, no ATEX). Code example: TD100F-PEEK-360-BSP. Turbodisc are available with C.PEEK bearing (ATEX + FDA). Code example: TD100AF-CPEEK-360-BSP. Further adaptations of the connection dimensions are possible. 180T=towards/upwards, 180A=away/downwards. Turbodisc rotary nozzles can be manufactured from Hastelloy C22. | ||||||
1″ IG-BSP | 360° | 1″ | TD100AF-360-BSP | 316L/C.PTFE | ATEX+FDA, 3.1 | 4660-1611-113 |
1″ IG-BSP | 360° | 1″ | TD100F-360-BSP | 316L/PTFE | FDA, 3.1 | 4660-1624-112 |
1″ IG-BSP | 180° | 1″ | TD100AF-180A-BSP | 316L/C.PTFE | ATEX+FDA, 3.1 | – |
1″ IG-BSP | 180° downwards | 1″ | TD100F-180A-BSP | 316L/PTFE | FDA, 3.1 | – |
1″ IG-BSP | 180° upwards | 1″ | TD100AF-180T-BSP | 316L/C.PTFE | ATEX+FDA, 3.1 | – |
1″ IG-BSP | 180° upwards | 1″ | TD100F-180T-BSP | 316L/PTFE | FDA, 3.1 | – |
1″ IG-NPT | 360° | 1″ | TD100AF-360-NPT | 316L/C.PTFE | ATEX+FDA, 3.1 | 4660-1677-204 |
1″ IG-NPT | 360° | 1″ | TD100F-360-NPT | 316L/PTFE | FDA, 3.1 | 4660-1624-212 |
1″ IG-NPT | 180° downwards | 1″ | TD100AF-180A-NPT | 316L/C.PTFE | ATEX+FDA, 3.1 | – |
1″ IG-NPT | 180° downwards | 1″ | TD100F-180A-NPT | 316L/PTFE | FDA, 3.1 | – |
1″ IG-NPT | 180° upwards | 1″ | TD100AF-180T-NPT | 316L/C.PTFE | ATEX+FDA, 3.1 | – |
1″ IG-NPT | 180° upwards | 1″ | TD100F-180T-NPT | 316L/PTFE | FDA, 3.1 | – |
1″ Split pin | 360° | 25,40 | TD100AF-360-PF | 316L/C.PTFE | ATEX+FDA, 3.1 | 4660-1614-413 |
1″ Split pin | 360° | 25,40 | TD100F-360-PF | 316L/PTFE | FDA, 3.1 | 4660-1632-412 |
1″ Split pin | 180° downwards | 25,40 | TD100AF-180A-PF | 316L/C.PTFE | ATEX+FDA, 3.1 | – |
1″ Split pin | 180° downwards | 25,40 | TD100F-180A-PF | 316L/PTFE | FDA, 3.1 | – |
1″ Split pin | 180° upwards | 25,40 | TD100AF-180T-PF | 316L/C.PTFE | ATEX+FDA, 3.1 | – |
1″ Split pin | 180° upwards | 25,40 | TD100F-180T-PF | 316L/PTFE | FDA, 3.1 | – |
DN25 Split pin | 360° | 29,12 | TD100AF-360-DN25 | 316L/C.PTFE | ATEX+FDA, 3.1 | 4660-1614-513 |
DN25 Split pin | 360° | 29,12 | TD100F-360-DN25 | 316L/PTFE | FDA, 3.1 | – |
DN25 Split pin | 180° downwards | 29,12 | TD100AF-180A-DN25 | 316L/C.PTFE | ATEX+FDA, 3.1 | – |
DN25 Split pin | 180° downwards | 29,12 | TD100F-180A-DN25 | 316L/PTFE | FDA, 3.1 | – |
DN25 Split pin | 180° upwards | 29,12 | TD100AF-180T-DN25 | 316L/C.PTFE | ATEX+FDA, 3.1 | – |
DN25 Split pin | 180° upwards | 29,12 | TD100F-180T-DN25 | 316L/PTFE | FDA, 3.1 | – |
Turbodisc 150 Thread- and Split pin connection
Connection | Spraypattern | Pipe* | Product code | Materials | Certificates | Article number |
---|---|---|---|---|---|---|
*corresponds to the max. pipe outer diameter of the pipe on which the nozzle is to be installed (inch or mm). Recommended standard units with high stock probability are shown in bold. All Turbodiscs are available with electric and hand polishing. Code example: TD150AFP-360-BSP – polish < RA 0.8. Turbodisc are available with PEEK bearings (FDA only, no ATEX). Code example: TD150F-PEEK-360-BSP. Turbodisc are available with C.PEEK bearing (ATEX + FDA). Code example: TD150AF-CPEEK-360-BSP. Further adaptations of the connection dimensions are possible. 180T=towards/upwards, 180A=away/downwards. Turbodisc rotary nozzles can be made of Hastelloy C22 | ||||||
1,5″ IG-BSP | 360° | 1,5″ | TD150AF-360-BSP | 316L/C.PTFE | ATEX+FDA, 3.1 | 4660-1662-113 |
1,5″ IG-BSP | 360° | 1,5″ | TD150F-360-BSP | 316L/PTFE | FDA, 3.1 | 4660-1654-112 |
1,5″ IG-BSP | 180° downwards | 1,5″ | TD150AF-180A-BSP | 316L/C.PTFE | ATEX+FDA, 3.1 | 4660-1638-113 |
1,5″ IG-BSP | 180° downwards | 1,5″ | TD150F-180A-BSP | 316L/PTFE | FDA, 3.1 | 4660-1642-112 |
1,5″ IG-BSP | 180° upwards | 1,5″ | TD150AF-180T-BSP | 316L/C.PTFE | ATEX+FDA, 3.1 | – |
1,5″ IG-BSP | 180° upwards | 1,5″ | TD150F-180T-BSP | 316L/PTFE | FDA, 3.1 | – |
1,5″ IG-BSP | 360° | 1,5″ | TD150F-360-NPT | 316L/C.PTFE | ATEX+FDA, 3.1 | 4660-1677-205 |
1,5″ IG-BSP | 360° | 1,5″ | TD150F-360-NPT | 316L/PTFE | FDA, 3.1 | 4660-1677-206 |
1,5″ IG-BSP | 180° downwards | 1,5″ | TD150AF-180A-NPT | 316L/C.PTFE | ATEX+FDA, 3.1 | – |
1,5″ IG-NPT | 180° downwards | 1,5″ | TD150F-180A-NPT | 316L/PTFE | FDA, 3.1 | – |
1,5″ IG-NPT | 180° upwards | 1,5″ | TD150AF-180T-NPT | 316L/C.PTFE | ATEX+FDA, 3.1 | – |
1,5″ IG-NPT | 180° upwards | 1,5″ | TD150F-180T-NPT | 316L/PTFE | FDA, 3.1 | – |
1,5″ Splint | 360° | 38,10 | TD150AF-360-PF | 316L/C.PTFE | ATEX+FDA, 3.1 | – |
1,5″ Splint | 360° | 38,10 | TD150F-360-PF | 316L/PTFE | FDA, 3.1 | – |
1,5″ Splint | 180° downwards | 38,10 | TD150AF-180A-PF | 316L/C.PTFE | ATEX+FDA, 3.1 | 4660-1677-208 |
1,5″ Splint | 180° downwards | 38,10 | TD150F-180A-PF | 316L/PTFE | FDA, 3.1 | 4660-1677-207 |
1,5″ Splint | 180° upwards | 38,10 | TD150AF-180T-PF | 316L/C.PTFE | ATEX+FDA, 3.1 | – |
1,5″ Splint | 180° upwards | 38,10 | TD150F-180T-PF | 316L/PTFE | FDA, 3.1 | – |
DN40 Splint | 360° | 41,15 | TD150AF-360-DN40 | 316L/C.PTFE | ATEX+FDA, 3.1 | – |
DN40 Splint | 360° | 41,15 | TD150F-360-DN40 | 316L/PTFE | FDA, 3.1 | – |
DN40 Splint | 180° downwards | 41,15 | TD150AF-180A-DN40 | 316L/C.PTFE | ATEX+FDA, 3.1 | – |
DN40 Splint | 180° downwards | 41,15 | TD150F-180A-DN40 | 316L/PTFE | FDA, 3.1 | – |
DN40 Splint | 180° upwards | 41,15 | TD150AF-180T-DN40 | 316L/C.PTFE | ATEX+FDA, 3.1 | – |
DN40 Splint | 180° upwards | 41,15 | TD150F-180T-DN40 | 316L/PTFE | FDA, 3.1 | – |
The data, technical data and information presented do not release the user from the obligation to check the suitability of the products supplied for the intended application. All data are without guarantee. (Stand: 29.11.2022-71427321893-1888948-71042)