Retractor MR2 (RTD350)
Extendable rotation nozzle with compressed air lock
- Version with different rotation nozzles
- Compressed air mechanism ensures tightness
- FDA compliant & EX certified
- acid, alkali & temperature resistant
- adaptable design, different stroke lenghts
- ideal for pipelines and silos
- designed for hygienic operation
- operation monitoring by sensors possible
Characteristics | Value |
---|---|
Function | opening by cleaning medium, closing air and gas and keeping closed (2 bar), emptying air/gas (drying or sterilization) |
Pressure Range | 3-4 bar |
Air pressure for emptying | from 0,5 bar |
Stroke lenght | 75 – 300 mm |
Preferred mounting position | vertical downwards to horizontal |
Weight | approx. 6,0 KG (Standard version) |
Materials | Stainless Steel 316L (1.4404), C.PTFE, PTFE, PEEK, C.PEEK EPDM, Hastelloy, Silicone |
Fluid connection | DN25 Clamp flange, ISO 1″ OD Clamp flange, 1″ BS 4825-3 Clamp flange, more on demand |
Airpressure connection | 1/4″ BSP/BSPT/NPT |
Container connection | DN65 Clamp flange, ISO 2,5″ OD Clamp flange, 2,5″ BS 4825-3 Clamp flange, Block flange, Weld-on socket, more on request |
Flange Variations | Welded flange, Welded flange R50 zu R8, more on request |
Nozzle Characteristics | Torus (Special), Chemidisc 25-360°, Chemidisc 75-360° |
Certificates | 3.1, 2.2, ATEX, FDA, FDA Regulation (EC) No 1935/2004 |
max. Operating temperature | 95°C (203°F) |
Max. ambient temperature | 140°C (284°F), 30 Min., more on demand |
Operating recommendation | It is recommended to install a filter/strainer (500 μm) in the CIP supply line to the tank cleaner to protect it from particle clogging or damage. |
MR1 Variant | Max. Cleaning Diameter | Flowrate |
---|---|---|
MR1 with Torus (Special) Rotor | 4,0 m | 47 – 52 LPM |
MR1 with Chemidisc 25-360° Rotor | 1,5 m | 50 – 60 LPM |
MR1 with Chemidisc 75-360° Rotor | 3,0 m | 75 – 83 LPM |
Retractors are extendable cleaning nozzles. By using retractor nozzles, the highest level of safety and hygiene can be achieved. Our selection of retractor nozzles includes devices with spring or compressed air retraction. Nozzle extension in these devices is usually accomplished via fluid pressure. Retractors can be equipped with static spray balls, Chemidisc and Chemitorus series slide bearing nozzles, and high-speed rotating ball bearing nozzles. The position of a retractor nozzle (open/closed) can be checked by means of a magnetic sensor. Our retractors can be adapted to individual needs. Depending on the type of device, FDA conformity as well as EX exemption and stroke widths between 50 mm and 1000 mm are possible.
The RETRAKTOR MR2 is a highly sophisticated, extendable cleaning device, optimal for hygiene-sensitive pharmaceutical and chemical production plants. Using a liquid pressure of 3 bar, a rotating nozzle extends up to 300 mm into a container, pipe or plant, enabling targeted all-round cleaning in the range of 270 to 360 degrees. The MR2 can be equipped with different nozzle sizes and types, allowing adjustments in terms of liquid flow rates or effective area. The rotating nozzle itself is fluid-bearing and extremely durable, the rotation of the nozzle produces an even, long-range fluid distribution with highly effective droplets. There is a choice between a closed system with closing lid (illustration) or an open system without closure to the production area.
The MR2 guarantees continuous self-cleaning during operation and can be pressurized with compressed air or steam after use for complete emptying, drying or sterilization, after which the nozzle is retracted by means of compressed air. The MR2 retractor requires a permanent supply of compressed air when closed. This ensures reliable sealing and holding of the parking position, even when installed vertically or in vacuum containers. A function control can be optionally realized via two magnetic proximity sensors to query the position “open/closed”.
Various mounting types from 2.5″ (DN65) are possible for attaching an MR2 to a vessel or pipe.
The MR2 is completely made of stainless steel 316L and equipped with solvent and temperature resistant plastic components. The MR2 retractor is FDA compliant and suitable for hazardous areas (ATEX94/9/EC) and for use with flammable liquids, its design is pressure shock resistant and GMP compliant.
The MR2 retractor can be used for liquid injection or cleaning of vessels, pipes or areas in production or filling plants.
Retractor MR1 and MR2
Code | MR1 | 100 | 1 | 1 | 2 | 1 | 1 | 1 | 0 | 1 | 0 |
---|---|---|---|---|---|---|---|---|---|---|---|
Position | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 |
Example | Position | Designation | Code Selection Features | |
---|---|---|---|---|
MR1 | 1 | Typ | MR1 | Retraktor MR1 (spring-closing) |
MR2 | Retraktor MR2 (air-closing 1/4″ BSP IG) | |||
100 | 2 | Insertion lenght | 075 | 75 mm min. |
300 | 300 mm max. | |||
1 | 3 | Connections for CIP and Drainage | 1 | DN 25 Clamp flange |
2 | ISO 1″ OD Clamp flange | |||
3 | 1″ BS 4825-3 Clamp flange | |||
other connections on demand | ||||
1 | 4 | Welding flange | 1 | Welded end flat |
2 | Welded end flat R 50 zu R ∞ (flat) on demand | |||
2 | 5 | Connection for welded flange | 1 | DN 65 Clamp flange |
2 | ISO 2 1/2″ OD Clamp flange | |||
3 | 2 1/2″ BS 4825-3 Clamp flange | |||
1 | 6 | Sprayhead | 1 | Torus (Sprayhead and Seal) |
2 | Chemidisc 25 | |||
3 | Chemidisc 75 | |||
1 | 7 | Seal-materials in contact with product | 1 | PTFE |
2 | C.PTFE | |||
1 | 8 | Seal-materials | 1 | EPDM |
2 | FKM | |||
4 | VMQ | |||
0 | 9 | Feedback | 0 | no Feedback |
1 | 1 magnetic proximity initiator (open) | |||
2 | 1 magnetic proximity initiator (closed) | |||
3 | 2 magnetic proximity initiator (open and closed) | |||
1 | 10 | Surface quality | 1 | inside Ra 0,8 μm up to Ra 1,6 μm, outside Ra 0,8 μm up to Ra 0,4 μm polished |
others on demand | ||||
0 | 11 | Certificates | 0 | ohne Certificates |
W | (41) with Factory certificate 2.2 DIN EN10204 | |||
Z | (42) with Material inspection certificate 3.1 DIN EN10204 | |||
S | Certificates as Set inkl. 3.1, FDA |
Magnetic sensor MFT200 | Optional magnetic sensor for sensing position open and/or closed |
_ | MR1 | MR2 | IS25 | SR1000 |
---|---|---|---|---|
Sprayhead | Chemidisc 25/75, Torus | Chemidisc 25/75, Torus | Spray ball (fixed) | Spinner |
Container Connection | DN65/2,5 | DN65/2,5″ | DN80 | DN16 to DN200 |
Extension | Fluid pressure | Fluid pressure | Air Pressure | Fluid pressure |
Closure | Spring tension | Airpressure | Spring tension | Spring tension |
Lifting lenght | 50 – 300 mm | 50 – 300 mm | 56 mm | 50 – 1000 mm |
Sensor | open/closed | open/closed | No Sensor | open/closed |
Nozzle closure | sealant | sealant | sealant | open |
Certificates | ATEX & FDA | ATEX & FDA | FDA | FDA (ATEX) |
Application | Pipe cleaning & Cleaning shaded areas | Container cleaning, Pipe cleaning | Pipe cleaning & Cleaning shaded areas | Container cleaning, Pipe cleaning |
The data, technical data and information presented do not release the user from the obligation to check the suitability of the products supplied for the intended application. All data are without guarantee. (Stand: 26.10.2023-71427321893-1888948-71042)